Curtis 3000 Anleitung zur Fehlerbehebung PDF herunterladen (Seite 1)

DIAGNOSTIC

TROUBLESHOOTING

GUIDE

The Curtis Snowplow family of products are built and tested for lasting performance. All snowplows are fully tested for

electrical, hydraulic and lighting malfunctions prior to shipping. Any malfunction is corrected immediately at our facility to ensure that

our customers receive a quality product that will last for years to come. As with any piece of equipment, rough service and harsh

environments can lead to poor performance, necessitating repairs.

When diagnosing snowplow malfunctions, it is important to methodically separate and test the different systems that are

utilized on the Curtis Sno-Pro series snowplows. The approach detailed below will greatly reduce diagnostic time and take the guess

work out of troubleshooting. What this means is lower associated labor, fewer unnecessary parts and more satisfied customers.

The following pages contain the hydraulic circuit as well as the electrical system. Each diagram shows a specific function, and what

actually happens when a function is activated. The information will be useful in helping to understand what to look for when

troubleshooting a snowplow malfunction. Each page, both electrical and hydraulic, has a "What Happens" heading at the top of the

page. This will offer a step by step sequence of what takes place internally in the snowplow system once the controller is activated.

This will act as a guide to what to look for as a possible cause of a malfunction.

Introduction

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Inhaltsverzeichnis

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DIAGNOSTICTROUBLESHOOTINGGUIDEThe Curtis Snowplow family of products are built and tested for lasting performance. All snowplows are fully tested fore

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®8531264B4ASNO-PRO / HOME-PRO / TRIP-EDGE w/HYD. JACK:HYDRAULIC MANIFOLDJack HoseLift HoseRight Angle HoseLift/Jack ExtendJack RetractAngle Left/Right

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®912711194768893251202221231817161413121115101381094562AttachTubing HereSNO-PRO / HOME-PRO / TRIP-EDGE w/HYD. JACK:HYDRAULIC POWER UNIT

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®10SNO-PRO / HOME-PRO / TRIP-EDGE w/HYD.JACKTROUBLESHOOTING GUIDE Know your own abilities and mechanical skills. Some procedures in the following

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®11DIAGNOSTIC METHOD - FIND THE PROBLEM...FAST!Using the diagram below and a test light, activate each function and test the corresponding pin in the

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®12DIAGNOSTIC METHOD - FIND THE PROBLEM...FAST!If all functions test correctly but no power is being sent to the 12vdc Hi-Amp (Pin #2), test the Brow

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®13DIAGNOSTIC METHOD - FIND THE PROBLEM...FAST!Testing Plow Functions: Disconnect the Packard Connector for the function to be tested. The Table belo

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®14VEHICLEBATTERYGround StudC.)C.)A.)D.)B.)Power StudAngle LeftBlue WireGround ConnectionInternal in Plow SideHarnessSolenoid ControlBrown Wire12vdc S

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®15SNO-PRO / HOME-PRO / TRIP-EDGE w/HYD. JACK:ANGLE LEFT FUNCTION - HYDRAULICWhat Happens:A.) Left Angle Function is Activated with Controller.B.

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®16SNO-PRO / HOME-PRO / TRIP-EDGE w/HYD. JACK:ANGLE RIGHT FUNCTION - ELECTRICALVEHICLEBATTERYGround StudPower StudC.)C.)A.) B.)D.)Angle RightWhite Wir

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®17SNO-PRO / HOME-PRO / TRIP-EDGE w/HYD. JACK:ANGLE RIGHT FUNCTION - HYDRAULICWhat Happens:A.) Right Angle Function is Activated with Controller.

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®Reference SectionHydraulic Manifold SymbolsElectrical System SymbolsSno-Pro 3000/Home-Pro Hydraulic Manifold CircuitSno-Pro 2000/Trip Edge/Mach 1 Hyd

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®18VEHICLEBATTERYGround StudPower StudSNO-PRO / HOME-PRO / TRIP-EDGE w/HYD. JACK:AUTOMATIC JACK RETRACT FUNCTION - ELECTRICALC.)B.)F. )D.)Plow LiftRed

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®19SNO-PRO / HOME-PRO / TRIP-EDGE w/HYD. JACK:JACK RETRACT USING LIFT FUCTION - HYDRAULICWhat Happens:A.) Lift Function is Activated with Controller.B

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®20VEHICLEBATTERYGround StudPower StudSNO-PRO / HOME-PRO / TRIP-EDGE w/HYD. JACK:PLOW FLOAT FUNCTION - ELECTRICALC.)B.)D.)Ground ConnectionInternal in

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®21SNO-PRO / HOME-PRO / TRIP-EDGE w/HYD. JACK:PLOW FLOAT FUNCTION - HYDRAULICWhat Happens:A.) Lift Function is activated with Controller.B.) Green

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®22VEHICLEBATTERYGround StudPower StudSNO-PRO / HOME-PRO / TRIP-EDGE w/HYD. JACK:JACK EXTEND FUNCTION - ELECTRICALB.)D.)Ground ConnectionInternal in P

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®23SNO-PRO / HOME-PRO / TRIP-EDGE w/HYD. JACK:JACK EXTEND FUNCTION - HYDRAULICWhat Happens:A.) Lift Function is activated with Controller.B.) Gree

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®24VEHICLEBATTERYGround StudPower StudSNO-PRO / HOME-PRO / TRIP-EDGE w/HYD. JACK:JACK RETRACT FUNCTION - ELECTRICAL USING A-FRAME JACK SWITCHB.)Ground

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®25SNO-PRO / HOME-PRO / TRIP-EDGE w/HYD. JACK:JACK RETRACT FUNCTION - HYDRAULIC USING A-FRAME JACK SWITCHWhat Happens:A.) Lift Function is activated w

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®26GroundPositiveMotor (12VDC)ReserviorLiftFloatJack ExtendJack RetractAngle RightLIFT HOSE (ITBP98B)JACK HOSE (ITBP98A)RT. ANGLE HOSE (ITBP98C)L. ANG

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®27VEHICLEBATTERYGround StudPower StudSNO-PRO / HOME-PRO / TRIP-EDGE w/GAS SPRING JACK:ANGLE LEFT FUNCTION - ELECTRICALB.)Ground ConnectionInternal in

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®1CURTIS SNOWPLOWS: MANIFOLD SYMBOLSCross-Over Relief ValveUsage: Angle Circuits2/2 Way Solenoid ValveUsage: 1TBM2 Plow Float 1TBM2a Jack Retract3

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®28SNO-PRO / HOME-PRO / TRIP-EDGE w/GAS SPRING JACK:ANGLE LEFT FUNCTION - HYDRAULICWhat Happens:A.) Left Angle Function is activated with Controll

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®29VEHICLEBATTERYGround StudPower StudSNO-PRO / HOME-PRO / TRIP-EDGE w/GAS SPRING JACK:ANGLE RIGHT FUNCTION - ELECTRICALB.)Ground ConnectionInternal i

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®30SNO-PRO / HOME-PRO / TRIP-EDGE w/GAS SPRING JACK:ANGLE RIGHT FUNCTION - HYDRAULICWhat Happens:A.) Right Angle Function is activated with Contro

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®31VEHICLEBATTERYGround StudPower StudSNO-PRO / HOME-PRO / TRIP-EDGE w/GAS SPRING JACK:PLOW LIFT FUNCTION - ELECTRICALGround ConnectionInternal in Plo

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®32SNO-PRO / HOME-PRO / TRIP-EDGE w/GAS SPRING JACK:PLOW LIFT FUNCTION - HYDRAULICWhat Happens:A.) Lift Function is activated with Controller.B.) Brow

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®33VEHICLEBATTERYGround StudPower StudSNO-PRO / HOME-PRO / TRIP-EDGE w/GAS SPRING JACK:PLOW FLOAT FUNCTION - ELECTRICALGround ConnectionInternal in Pl

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®34SNO-PRO / HOME-PRO / TRIP-EDGE w/GAS SPRING JACK:PLOW FLOAT FUNCTION - HYDRAULICWhat Happens:A.) Lift Function is activated with Controller.B.) Gre

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®35Ground StudPower StudVEHICLEBATTERYSNO-PRO V-PLOW w/SINGLE ACTING CYLINDERS & SPRING RETURN:LEFT ANGLE FUNCTION - ELECTRICALGround ConnectionIn

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®36SNO-PRO V-PLOW w/SINGLE ACTING CYLINDERS & SPRING RETURN:LEFT ANGLE FUNCTION - HYDRAULICWhat Happens:A.) Left Angle Function is activated with

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®37Ground StudPower StudVEHICLEBATTERYSNO-PRO V-PLOW w/SINGLE ACTING CYLINDERS & SPRING RETURN:RIGHT ANGLE FUNCTION - ELECTRICALGround ConnectionI

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®2VEHICLEBATTERYPlowFloatJackExtendPlowLiftAngleLeftAngleRightJackRetractGround StudPower StudSNO-PRO / HOME-PRO: ELECTRICAL SYMBOLS & DIAGRAMSCha

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®38SNO-PRO V-PLOW w/SINGLE ACTING CYLINDERS & SPRING RETURN:RIGHT ANGLE FUNCTION - HYDRAULICWhat Happens:A.) Right Angle Function is activated wit

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®3SNO-PRO / HOME-PRO / TRIP-EDGE w/HYD.JACK:MANIFOLD CIRCUIT - HYDRAULICPressure SupplyFrom Power UnitPTFluid Return toReservoir"A" PortRigh

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®4SNO-PRO TRIP EDGE w/GAS SPRING JACK & SNO-PRO 2000MANIFOLD CIRCUIT - HYDRAULICPressure SupplyFrom Power UnitPTFluid Return toReservoir"A&qu

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®5SNO-PRO/ V-PLOW w/SINGLE ACTING CYLINDERS & SPRING RETURN:MANIFOLD CIRCUIT - HYDRAULICPTCross-Over ReliefFor Left WingCross-Over ReliefFor Right

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®6SNO-PRO / HOME-PRO / TRIP-EDGE w/HYD. JACK:ELECTRICAL PLUG PIN-OUTSSingle Plug HarnessVehicle Side HarnessSingle Plug HarnessPlow Side HarnessPlow S

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®7COLOR FUNCTIONSNO-PRO / HOME-PRO / TRIP-EDGE w/HYD. JACK:ELECTRICAL CONNECTIONSIn-Cab Control PlugVehicle Side HarnessHeadlight Adapter ConnectorsPl